Industry News

In the 21st century, the field of industrial production is developing rapidly. Undeniably, the continuous innovation and application of printing technology is always an important force to promote the development of the industry. Recently, 5 sets of 2400mm width central impression flexo printing machines for non-woven printing produced and developed by our company were successfully delivered to the customer's factory and put into the printing production of non-woven products, which improved the efficiency and precision of non-woven printing and brought significant benefits to the customer. At the same time, this successful case also set a new benchmark for the nonwoven printing industry, helping the nonwoven printing industry to achieve a qualitative leap.

5 Sets of 2400mm Width Central Impression Flexo Printing Machines

Customer Background and Demand

Our customer is an enterprise focusing on the production of nonwoven products, such as SMS non-woven, SSMMS non-woven, SMMS non-woven, laminated non-woven, spun bond non-woven fabric, disposable non-woven fabric, face mask non-woven fabric, breathable non-woven and so on. Its products are widely used in many fields such as medical and health care, industrial construction, packaging and transportation, home furnishing, daily consumer goods, agriculture and gardening, clothing and other industries, such as: bandages, medical masks, elderly care pads, mattress protectors, disposable shoe covers, head covers, bed sheets, pillowcases, lazy rags, bath towels, shower caps, shampoo towels, curtains, sofa protectors, etc.

With the intensification of competition in the globalised market and the increase in consumer demand for personalised, high-quality nonwoven products, the customer urgently needs to improve the efficiency, precision and quality of its nonwoven printing to meet the growing market demand. After many visits and comparisons, they chose our 4-color 2400mm width central drum flexographic printing press, expecting to achieve upgrading and breakthroughs in non-woven printing production through advanced flexo printing press and technology.

Nonwoven Products in Home Furnishing Industry

Our Advantages

Mengji’s CI flexographic printing machine has the following main features: high precision printing, efficient production, strong adaptability, environmental protection and energy saving.

High Precision Printing

The side frames of the Mengji’s CI flexographic printing machine adopts the one-time casting process. The holes of the side frames are processed by the high-precision CNC machining centre, which ensures that the plate rollers, printing rollers and anilox rollers of the printing unit remain stable under the high-speed operation; the mechanical gears undergo high-precision gear grinding treatment to improve the accuracy of their closure; the surface of the plate rollers is chromium-plated to improve the abrasion resistance, corrosion resistance and dimensional accuracy; equipped with video inspection system to monitor the printing quality in real time, etc.

Video Inspection System of CI Flexo Printing Machinery

All of the above machine details ensure that the non-woven fabrics for complex patterns, fine text, multi-colour overprinting printing needs, to achieve clear, accurate and colourful printing results. This is of great significance for the production of non-woven products with fine patterns, such as non-woven shopping bags, shoe covers, fruit covers, gift box liners, aprons, handbags, shopping bags, promotional bags, seasoning bags, rice bags, sugar bags, tea bags, adult diapers, baby diapers etc.

Non-Woven Shopping Bags Printed by CI Flexographic Press

Efficient Production

The 2400mm wide design of central drum flexo printer is suitable for large-area products (bed sheets, surgical gowns, non-woven wallpaper, dust covers, etc.) while also greatly improving printing efficiency. Compared with traditional flexo printing equipment, it can complete more printing tasks per unit time and meet customers' needs for mass production. At the same time, the central drum flexo printer has a high degree of automation and is easy to operate, which reduces manual intervention and further improves production efficiency.

Strong Adaptability

The materials and characteristics of nonwoven fabrics put high demands on flexo printing machine. Mengji's 2400mm width central impression flexo printer is optimised for the characteristics of non-woven fabrics and can adapt well to the printing needs of non-woven fabrics. It is capable of handling nonwoven materials of different thicknesses and textures, ensuring good printing results for both disposable masks and nonwoven products such as teabag bags, nappies, plant protection covers, car seat cushions, door linings, non-woven car covers, and seat cushion covers.

Mengji's 2400mm Width Central Impression Flexo Printer

Environmental Protection and Energy Saving

Today, as environmental awareness is increasing, the environmental performance of the CI flexographic printing press has also been highly recognized by customers. Mengji’s central impression flexo press uses environmentally friendly inks and solvents, reduces the emission of harmful substances, and meets international environmental standards. This not only helps customers reduce environmental risks in the production process, but also meets the market demand trend for environmentally friendly products.

Customer Production Practices and Results

Since the 4-color 2400mm width CI flexo press was put into production, the customer has achieved remarkable results in non-woven printing production. In the medical and healthcare field, the gown, coverall, nonwoven masks and protective clothing printed by the customer with this flexographic printer have clear patterns and accurate colours, which meet the strict standards for medical supplies. In the packaging field, the customer produces non-woven bags and food wrapping cloths, which enhance the added value and market competitiveness of the products through exquisite printing design. In the automotive industry, the nonwoven products produced by the customer for car interiors have been highly praised by car manufacturers for their good printing effects and quality.

Nonwoven Masks Printed by Mengji's 2400mm Width Central Impression Flexo Printer

In addition, the efficient production efficiency enables customers to respond faster to market changes and meet their personalised and customised needs. Customers can flexibly adjust the printing patterns and quantities to realise a small-lot, multi-variety production model. This not only improves the customer's service level, but also enhances its competitiveness in the market.

Customer Feedback and Outlook

Customers have praised the performance and effectiveness of the 4-color 2400mm width CI flexo press. They said that the introduction of the flexographic machine has greatly improved their production capacity and product quality. The stability and reliability of the 4-color 2400mm width CI flexo press has also been fully verified during the production process. The customer is full of confidence in future co-operation. They plan to further expand their production scale and continue to co-operate with us to explore the innovation and development of non-woven printing technology.

With the continuous progress of science and technology and the changing market demand, personalised printing will become the mainstream trend. Customers' demand for pattern design and customisation of non-woven fabric products will continue to increase.The successful application of 4-color 2400mm width CI flexo press for non-woven fabric has brought significant economic and social benefits to our customer. It not only enhances their production capacity and product quality, but also sets a new model for the development of non-woven fabric printing industry. In the future development, we will continue to focus on the market demand, continuous innovation and progress, to provide customers with better products and services.