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Inline Type Flexo Printing Machine for Label
With features such as automatic tension control, intuitive touchscreen panel and energy-efficient drying systems, MJUT-series inline type flexo printing machine maximizes productivity while reducing waste. Tailored for businesses in the food service, retail packaging, and sustainable packaging sectors, this machine delivers superior performance for all your label printing needs. Elevate your business operations with our reliable, high-quality, and customizable flexo printing machine.
- Description
- Feature
- Parameters
- Application
- Details Display
- Q&A
Description
Our MJUT-Series inline type flexo printing machine is designed for high-performance and precision in producing top-quality labels across various industries, including food & beverage, pharmaceutical, cosmetics and consumer goods. The printing of juice bottle labels, perfume bottle labels, sticker labels, trademark labels, QR code labels, fruit labels, wine label, pill bottle labels, price tags, cleaner labels and other products seen in daily life cannot be separated from inline type flexographic printing press. Inline flexo press guarantees vibrant print results even on complex designs.
Feature
- Flower Petal Type Print Head for Easy and Fast Job Changeover: The print heads can be easily removed and replaced, providing a highly flexible and time-saving setup. This design also ensures that the print pressure is evenly distributed across the print head for consistent quality.
- Very Short Web Path to Save Material: With tension controller and automatic web guiding system, inline type flexo printing machine minimize the distance the material travels through the machine. Waste reduction is maximized, leading to lower operational costs.
- Servo Motor and Color Register System Automatically Finish Pre-Overprinting and Overprinting: Each printing unit features a servo motor, ensuring precise control over print speed, pressure, and registration. This is complemented by an integrated color register system, which automatically adjusts the print alignment, guaranteeing consistent pre-overprinting and overprinting accuracy.
- 190.5mm-635mm Repeated Printing Length: It makes the flexo press highly adaptable to various product types and clients’ needs. This feature is supported by adjustable printing cylinders, with interchangeable anilox rollers and doctor blades that enable printing on substrates ranging from thin to thick.
- Equipped With Color Registration Sensor to Improve Overprinting Accuracy: It monitors the print register in real-time. These sensors detect the printed marks and automatically adjust the print head position to ensure the correct alignment of colors. This feature minimizes the risk of misalignment.
- Video Inspection System for Checking Printing Quality: It provides real-time feedback on color consistency, register accuracy, and overall print clarity. Operators can quickly detect any issues. It makes it possible to produce various labels such as beverage bottle labels, vitamin medical bottle labels and advertising sticker labels with complex patterns and diverse colors.
- Stable Running Speed Can Up to 150m/min: This high speed is facilitated by precision-engineered drive components, ensuring smooth operation even at maximum speeds. The robust mechanical design and advanced tension controller also contribute to maintaining print quality at high speeds, allowing for efficient and continuous production.
Parameters
| Model | MJUT Series |
| Max Printing Width | 635 mm |
| Print Repeat Range | 190.5mm-635mm |
| Colordecks | 8 colors(depend on clients’ needs) |
| Mechanical Speed | 150 m/min |
| Printing Speed | 150 m/min |
| Precision | ±0.1 mm |
| Rewinding Diameter | 600 mm |
| Unwinding Diameter | 600 mm |
Application
Case-1: Food and Beverage Industry
The model inline type flexographic printing presses for labels are widely used in the printing of food and beverage packaging labels, such as labels for bottled water, beverages, canned food, etc. Since these labels need to be highly wear-resistant and waterproof, flexo printing can provide high-quality graphic printing effects.
Juice Bottle Labels for the Beverage Industry
Soda Bottle Labels for the Beverage Industry
Fruit Labels for the Food Industry
Case-2: Cosmetics Industry
Label Flexographic printing presses are widely used in cosmetic packaging labels, such as packaging labels for skin care products, perfumes, shampoos, etc. Since cosmetic labels need to be attractive and colorful, flexographic printing can achieve high-quality image reproduction.
Shampoo Labels for the Cosmetics Industry
Toiletries Labels for the Cosmetics Industry
Perfume Labels for the Cosmetics Industry
Case-3: Pharmaceutical Industry
Pharmaceutical packaging labels require clarity, accuracy, and must comply with strict regulatory requirements. Label flexographic printing presses can provide fine printing effects for pharmaceuticals, ensuring that the information on the label is clear and easy to read.
Medicine Bottle Label for the Pharmaceutical Industry
Medicine Bottle Label for the Pharmaceutical Industry
Medicine Bottle Label for the Pharmaceutical Industry
Case-4: Daily Chemicals
For packaging labels of daily chemicals such as detergents, cleaners, disinfectants, flexographic printing can meet the requirements for bright colors and printing accuracy.
Detergents Label for the Daily Chemicals
Disinfectant Labels for the Daily Chemical
Cleaner Labels for the Daily Chemicals
Case-5: Retail and Logistics
Label flexographic printing presses are also widely used in the printing of retail and logistics labels, such as barcode labels, price tags, shipping labels, etc. These labels usually require high speed, large-scale production, and require high precision and durability.
Price Tags for the Retail
Price Tags for the Retail
Shipping Labels for the Logistics
Details Display
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| Unwinding Unit of Inline Flexo Press for Labels | Auto Web Guiding System of Inline Flexo Press for Labels |
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| Printing Unit of Inline Flexo Press for Labels | |
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| Infrared Air Drying System of Inline Flexo Press for Labels | Turn Bar of Inline Flexo Press for Labels |
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| Video Inspection System of Inline Flexo Press for Labels | |
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| Dust Removal System of Inline Flexo Press for Labels | |
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| Control Panel of Inline Flexo Press for Labels | Rewinding Unit of Inline Flexo Press for Labels |
Q&A
- 1. How do your inline type flexo press drive the cylinder rollers in these printing units?
Our machine printing unit include plate cylinder, impression cylinder, fountain cylinder, anilox cylinder, ink tray, flexible plate and doctor blade. We have two types driving system for these cylinder in printing units, timing belts driving and gear motors driving.(click to know more details)
- 2. How to transfer ink from the ink fountain to the printing substrate?
The fountain cylinder pick up ink and pass ink to the anilox cylinder. The the doctor blade removes the excess ink from the smooth non-engraved portions of the anilox roll and the land areas of the cell walls. Anilox cylinder even spread ink in the surface of the flexible plate. Impression cylinder and plate cylinder press substrate and transfer ink to substrate material surface.
- 3. How does your flexo printing press machine improve color registration accuracy?
Color registration system is one of the most factors in the flexo printing machine. We adopt different method to adjust color registration. The best one is full automatic color registration system which can be run in the control panel. You also can choose other method according your products. If your printing pattern is simple, you also can use manual adjustment. (click to know more about color registration)
- 4. How to choose a set correct ceramic anilox rollers for our products?
Our flexo printing machine adopt ceramic anilox roller as ink transfer roller. You can send your printing pattern AI format file. Our engineers will provide a solution to you according your patter colors and saturation requirements. Because LPI(line per inch) and BCM very impressed printing quality.
- 5. How is the tension of the unwinding and rewinding unit controlled?
Our flexo printing machine adopt magnetic brakes or motors to control unwinder and rewinder tension. Magnetic brake can well control paper rolls and non woven fabric materials tension. If you need print flexible packaging film, we suggest motor control tension. Because motor output tension is more sensitive which is better for pressure sensitive material (such as opp, bopp, pvc film, lamination, self adhesive paper rolls).
- 6. Can I add static image inspection system to my flexo printing machine?
Of course you can. The static image inspection system uses a high-resolution camera to capture the printing image in real time, checking whether the "+" pattern printed by each color printing plate roller on the printing material overlaps to ensure color registration accuracy. The operator checks the screen to see whether the "+" pattern of each color on the printing material overlaps. The static image inspection system also provides real-time feedback and alarms. If there is no overlap, the automatic color registration system can be used to adjust, or the plate roller position can be adjusted manually.
- 7. How do I change the plate roller? How long will it take me?
First, you should stop the flexo printing machine to clean up the ink, paper scraps and other debris around the plate roller.
Then, use a wrench to loosen the fixing bolts at both ends of the plate roller, gently tap to separate the old plate roller from the printing roller, and use a lifting device to move the old plate roller out.
Next, put the new plate roller accurately into the installation position and tighten the bolts.
Finally, adjust the pressure between the new plate roller and the printing roller, and start the machine for the first printing. During the process, check whether the plate roller runs smoothly, whether there is any abnormal noise or vibration, and the printing effect.
Usually, it takes 30 minutes to 1 hour to replace the plate roller. If the plate roller is large or the installation position is complicated, it may take 2 hours or more.
- 8. When I need to print on both sides, do I need to add special structure to this machine?
If you choose to print alternately, you need to equip a turn bar. It can be installed between two adjacent printing units, uses rollers and air pumps to flip the material for printing the back side after the front side.
If you choose to print synchronously (printing on both sides at the same time), two independent printing units are required to process the front and back sides respectively.
The specific configuration of the 4-color flexo printing machine is as follows:
1 color group prints the front side, 3 color groups print the back side: suitable for the situation where the front side printing content is less and the back side printing content is more.
2 color groups print the front side, 2 color groups print the back side: suitable for the situation where the front and back printing content is relatively balanced.
The specific configuration of the 6-color flexo printing machine is as follows:
3 color groups print the front side, 3 color groups print the back side: suitable for the situation where the front and back printing content is relatively balanced and more.
2 color groups print the front side, 4 color groups print the back side: suitable for the situation where the front printing content is less and the back printing content is more.
4 color groups print the front side, 2 color groups print the back side: suitable for the situation where the front printing content is more and the back printing content is less.
- 9. What drying systems can be equip for this model of machine? How do I choose the drying system?
This model machine can be equip with hot air, UV, IR, LED drying system. Different printing materials and inks require different drying systems.
Solvent-based inks are usually dried with hot air drying system or hot air + infrared drying system. Hot air evaporates the solvent and infrared heats the surface. UV inks are usually cured with UV drying system without heating. Water-based inks contain more water and need to be dried with hot air drying system.
Paper materials are generally dried with hot air drying system or hot air + infrared drying system to ensure uniform heating and avoid deformation. Film materials are easy to deform and are often dried with low-temperature hot air drying system. Special materials such as metal foils are often dried with hot air drying system or infrared drying system to prevent damage.
