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Rotary Die Cutting

Rotary Die Cutting

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Fully Automatic Rotary Die Cutting Slitting and No Glue 4 Shaft Turret Rewinding Machine


Fully automatic rotary die cutting slitting and no glue 4 shaft turret rewinding machine is a kind of high efficient production machine which integrates many functions. It has a high degree of automation, high production efficiency, high precision, easy operation, energy saving and environmental protection, and is suitable for a wide range of materials.

  • Description
  • Feature
  • Parameters
  • Application
  • Details Display
  • Q&A
Description

Fully automatic rotary die cutting slitting and no glue 4 shaft turret rewinding machine is designed for producing thermal labels. It is widely used in takeaway, food, beverage, daily chemicals, express, packaging, electronics, madicine, manufacturing and other industries. It can be optionally equipped with multiple units, such as unwinding unit, auto web guide system, die-cutting unit, slitting unit, rewinding unit, etc. It is also equipped with the functions of auto core threading and labeling the roll tail, and it can complete a variety of processing techniques at one time. The station bodies of die-cutting units have the 50mm thickness to enhance the higher precision and stability. With the glue-free Eco-friendly technology, it does not need to glue the paper tube, which saves the glue cost and also reduces the environmental pollution.

Feature
  • Auto Core Threading & Roll Tail labeling: equipped with the functions of auto core threading and roll tail labeling, reduces the manual operation and improves the production efficiency of shipping label, takeaway label, barcode packaging label, supermarket label sticker and so on.
  • Multi-Process One-Time Completion: integrates printing, die-cutting, slitting, rewinding and other processes into one, greatly reducing the production process of manual intervention and material turnover, reduce production costs of courier label, parcel label, mail label, tracking label and so on.
  • High-Precision Die-Cutting Unit: adopts 50mm thickness station body, 166T die-cutting bottom roller, the D2 material and the dancing precision with the degree of μ, ensures that the edges of the die-cut labels are neat and smooth, meeting the production requirements of barcode sticker, adhesive sticker, thermal label, waybill and so on.
  • High Degree of Automation: euipped with 1 inch, 1.5-inch, 3-inch inflatable air shaft, and can be interchangeable,reducing labor and improving efficiency of express delivery order label, Thank You label sticker and other thermal paper label sticker products.

Parameters
Model

Auto Die Cut Slit & No-Glue Turret Rewinder

Max Unwind Diameter

1200 mm

Max Paper Feed Width

350/450/570 mm

Web Guide

Ultrasonic Web Guide

Die Cut Length

90-150T/ 110-175T/ 130-200T

Die Cut Station

3 Roller Structures

Die Cut Speed

150m/min

Die Cut Precision

±0.15mm

Die Cut Servo

5 sets

Material Storage Unit

32 meters

Max Rewind Speed

50-150 mm

4 Spindle Air Shaft

25/40/76 mm

Power Supply

380V 50Hz 3P

(can be customized as client requirement with the voltage transformer)

Power

22/25 kw

Air Supply

0.8Mpa 1m³/min

Size

7300×3180×2800 / 7300×3280×2800 / 7300×3400×2800

Weight

7200/7700/8300 kg

Application

Fully automatic rotary die cutting slitting and no glue 4 shaft turret rewinding machine can process a wide variety of products covering multiple fields. It can be used to produce express delivery labels, logistics tracking labels, price labels, product information labels, medicine labels, bakery labels, document labels, warehouse labels and other products.

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Express Delivery Labels

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Price Labels

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Product Information Labels

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Warehouse Labels

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Medicine Labels

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Bakery Labels

Details Display

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Unwinding Unit
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Web Guide System
Control Panel
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Die Cutting Unit
Slitting Unit
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Auto Core Threading Unit
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Auto Labeling the Paper Roll Label Tail

Q&A
  • 1. What are the advantages of no glue 4 shaft turret rewinding? 
    No glue 4 shaft turret rewinding can achieve non-stop roll change, improving production efficiency by about 30%. The four shaft structure ensures high-speed and stable rewinding, reduces manual intervention, and improves the level of automation, which is very suitable for large-volume label order production.

  • 2. What are the advantages of rotary die cutting compared with traditional die cutting?
    Rotary die cutting has faster speed and uniform pressure, is suitable for high-speed continuous production. It also has high die cutting precision and smooth edges. It is especially suitable for labels and high-end packaging products that have strict requirements on die cutting precision.
    配图18-Die Cutting Unit of Fully Automatic Rotary Die Cutting Slitting and No Glue 4 Shaft Turret Rewinding Machine
  • 3.Is it easy to replace the die-cutting plate roller?
    Yes, the die-cutting plate roller adopts a quick-release design, which is convenient for replacement and cleaning.
    When replacing the die-cutting plate roller, first stop the machine and turn off the power, open the safety cover, loosen the fixing device, remove the old roller, install the new die-cutting roller and lock it. Then adjust the die-cutting gap and pressure, cover the cover, and test the machine at a low speed to confirm that the die-cutting effect is normal, and then resume normal production.

  • 4. What brands are used for the parts of this machine?
    Most of our parts are internationally renowned brands. For example, Weikeda controller system, Taiwan-HIWIN linear guideway, Taiwan-Airtac pneumatic parts, Japan-NSK bearing, French-Schneider low voltage, FLEXEM touch screen, Inovance-Servo main motor and Bosense web guide & ressure sensor.
    配图19-MJUT Series Inline Type Flexo Label Printing Machine
  • 5.This is my first time buying this type of machine. Does your company provide a complete label production solution?
    Yes, we can provide you with a one-stop label production line solution, including equipment selection, site layout suggestions and subsequent maintenance support for flexographic printing machines, die-cutting machines, slitting and rewinding machines, etc. We have experienced mechanical designers, electrical engineers, sales consultants, after-sales consultants and other professionals who have been engaged in the machinery industry for many years. You are welcome to contact us at any time.

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