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Automatic Label Inspection Machine With Slitting Rewinding Camera Vision for Beverage Bottle Label
The automatic label inspection, slitting, and rewinding machine feeds label rolls into the system through an unwinding unit with closed-loop tension control. Equipped with high-speed industrial cameras and LED lighting, it performs frame-by-frame inspection at high speed on semi-finished products such as wine bottle labels, perfume labels, QR code labels, soda labels, and bread packaging labels. By comparing with pre-stored standard samples in the system, it detects defects related to printing quality, registration, material, barcodes, and QR codes. Qualified labels then enter the slitting unit and are finally rewound.
- Description
- Feature
- Parameters
- Application
- Details Display
- Q&A
Description
This equipment is suitable for detecting various quality defects occurring during the label printing processes for the pharmaceutical, food, daily chemical, and electronics industries—including labels for baked goods, water bottles, shrink sleeves, wine, medical pill bottles, shower gels, and perfumes. Such defects include, but are not limited to: substrate defects, hot stamping defects, cold foil stamping defects, ink bleed, scratches, and air bubbles.
Feature
- This machine is equipped with high-quality industrial high-speed cameras, industrial-grade lenses, LED light sources, signal interaction modules, image processing software, mechanical mounts, and other components.
- Key components—such as the line scan cameras, lenses, and image acquisition cards—boast exceptional quality and stable, reliable performance, thereby significantly extending the machine's service life.
- Utilizing light sources, signal interaction modules, and mechanical mounts from renowned brands, the system prioritizes product quality while simultaneously maintaining the flexibility to fully accommodate and address the specific requirements of our clients.
Parameters
| Model | Automatic Label Inspection Machine |
| Working Width | 350 mm |
| Inspection Speed | 100m/min (depend on label size and content) |
| Slitting Speed | 150m/min(when only used for slitting） |
| Min Inspection Size | 50*30mm |
| Size | 2100*1200*1600mm |
| Maximum Inspection Size | 320*300mm/450*450mm |
| Precision | ±0.08 mm |
| Rewinding Diameter | 600 mm |
| Unwinding Diameter | 600 mm |
Application
Case-1: Food and Beverage Industry
The model inline type flexographic printing presses for labels are widely used in the printing of food and beverage packaging labels, such as labels for bottled water, beverages, canned food, etc. Since these labels need to be highly wear-resistant and waterproof, flexo printing can provide high-quality graphic printing effects.
Juice Bottle Labels for the Beverage Industry
Soda Bottle Labels for the Beverage Industry
Fruit Labels for the Food Industry
Case-2: Cosmetics Industry
Label Flexographic printing presses are widely used in cosmetic packaging labels, such as packaging labels for skin care products, perfumes, shampoos, etc. Since cosmetic labels need to be attractive and colorful, flexographic printing can achieve high-quality image reproduction.
Shampoo Labels for the Cosmetics Industry
Toiletries Labels for the Cosmetics Industry
Perfume Labels for the Cosmetics Industry
Case-3: Pharmaceutical Industry
Pharmaceutical packaging labels require clarity, accuracy, and must comply with strict regulatory requirements. Label flexographic printing presses can provide fine printing effects for pharmaceuticals, ensuring that the information on the label is clear and easy to read.
Medicine Bottle Label for the Pharmaceutical Industry
Medicine Bottle Label for the Pharmaceutical Industry
Medicine Bottle Label for the Pharmaceutical Industry
Case-4: Daily Chemicals
For packaging labels of daily chemicals such as detergents, cleaners, disinfectants, flexographic printing can meet the requirements for bright colors and printing accuracy.
Detergents Label for the Daily Chemicals
Disinfectant Labels for the Daily Chemical
Cleaner Labels for the Daily Chemicals
Case-5: Retail and Logistics
Label flexographic printing presses are also widely used in the printing of retail and logistics labels, such as barcode labels, price tags, shipping labels, etc. These labels usually require high speed, large-scale production, and require high precision and durability.
Price Tags for the Retail
Price Tags for the Retail
Shipping Labels for the Logistics
Details Display
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Unwinding Unit of Automatic Label Inspection Machine for QR Code Labels | Auto Web Guiding System of Automatic Label Inspection Machine for Wine Bottle Labels |
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| Control Panel of Automatic Label Inspection Machine for Labels | |
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| Inspection System & Inspection Tabel of Automatic Label Inspection Machine for Beverage Bottle Labels | |
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Slitting Unit of Automatic Label Inspection Machine for Cake Labels | Waste Rewinding of Automatic Label Inspection Machine for Shampoo Labels |
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| Rewinding Unit of Automatic Label Inspection Machine for Water Bottle Labels | |
Q&A
- 1. What types of labels can the automatic label inspection machine detect?
This equipment demonstrates exceptional versatility in handling various types of labels. It is capable of inspecting and processing a wide range of labels commonly encountered in daily life—including those for food packaging, beverages, pharmaceuticals, and cosmetics, as well as barcode and QR code labels. Consequently, it is highly favored by manufacturers specializing in labels made from paper, film, and other flexible materials.
- 2. What types of defects can this inspection system identify?
This device is capable of identifying various printing defects, material flaws, and errors related to barcodes or QR codes. Examples include common printing defects—such as color deviation, misregistration, missing prints, ink spots, and ink streaks—as well as damage to the material itself, barcode errors, and issues regarding the readability of QR codes.
- 3. How does the tension control system enhance inspection accuracy?
The stable and smooth conveyance of the web material is regulated by the closed-loop tension control system within the unwinding unit. This system effectively prevents the material from wrinkling or undergoing tensile deformation. Ensuring flat material conveyance helps maintain consistency in image acquisition as well as inspection accuracy during high-speed operation.
- 4. Does this equipment support simultaneous slitting and rewinding operations?
Yes, most automatic label inspection machines integrate both slitting and rewinding functions. Within a single process, defective labels can be accurately rejected, while good labels are processed into finished rolls.
- 5. Is this equipment suitable for high-speed production lines?
Yes, this equipment is specifically designed for high-speed operating environments and is equipped with industrial-grade cameras and a real-time image processing system; therefore, it is highly suitable for both online and offline inspection stages within modern label printing and processing production lines.
